Sustainable chemical management in textile dyeing house

Introduction:
We are surrounded by chemicals, in everything from shampoo and clothes to tarmac and concrete. A sound management of chemicals is needed to avoid harm on humans or environment. To obtain this, chemicals may have to be substituted, new methods chosen or waste water treatment improved. To decide what action needs to be taken, knowledge about the chemicals is a must. To safeguard the environment, knowledge about the ecosystem risking exposure is also important. We assess the environmental hazard of chemicals and the risk for the for the environment. We have experience from developing criteria for suppliers and finding alternatives with less environmental impact.

A Definition of Sustainable Chemistry
"Sustainable chemistry is a scientific concept that seeks to improve the efficiency with which natural resources are used to meet human needs for chemical products and services. Sustainable chemistry encompasses the design, manufacture and use of efficient, effective, safe and more environmentally benign chemical products and processes."

Sustainable chemistry is also a process that stimulates innovation across all sectors to design and discover new chemicals, production processes, and product stewardship practices that will provide increased performance and increased value while meeting the goals of protecting and enhancing human health and the environment.
Sustainable Chemical Management
The Rise of Green Chemistry, Compared to environmental chemistry, which emphasizes avoiding chemical processes and solutions that harm nature, green chemistry is primarily concerned with developing technology that helps prevent pollution and reduce consumption of non-renewable resources.



Benefits of Sustainable chemical management
When green chemistry is applied to the formulation of industrial solvents, sustainable chemical management is one of the primary areas of emphasis, as it helps accomplish the dual goal of green chemistry simultaneously: stop chemical pollution, and minimize the use of non-renewable resources. For companies that implement solvents that achieve the goal, three important benefits can emerge: lower waste disposal cost, reduced solvent purchases, and the promotion of a good business image.

1. Lower Waste Disposal Cost
Chemicals that are sustainable in the sense of being re-useable inherently lower waste disposal cost. Instead of entering the waste trap, the chemicals get recycled and help preserve room in the trap. The trap will eventually fill or need to be emptied before at capacity to remove a certain chemical, but reusable chemicals help reduce the frequency at which the trap is purged.

2. Reduced Solvent Expense
Chemicals that are reusable also reduce solvent expense. For example, if a parts washing system is designed to recycle a degreaser for reuse in the parts washing system, the recycled degreaser would be used at least twice. Using rudimentary math, implementing this type of solvent could foreseeably reduce solvent expense by an estimate of roughly 50 percent.

3. Good Business Image
At a time when advancing environmental consciousness and improving safety in the workplace with eco-friendly solutions are sweeping goals, consumers and businesses like to support companies and organizations that have decided to “go green.” Companies that use sustainable solvents that green chemistry pioneers can put the feather of sustainable chemical management in their cap, use it to improve public relations, and even use it for marketing purposes.

Benefits of Sustainable Chemistry
Ø The environmental and societal benefits of sustainable chemistry include:
Ø Avoiding the use of persistent, bio-accumulative, toxic, and otherwise hazardous materials;
Ø Using renewable resources and decreasing consumption of non-renewable resources,
Ø Minimising negative environmental impacts of chemical processing and manufacturing;
Ø Providing technologies that are economically competitive for and advantageous to industry.

WHY SUSTAINABLE CHEMICAL USED IN TEXTILE INDUSTRY?
Conventional chemical processes based on fossil fuels are unsustainable. Green reactions are sustainable, more efficient resources, easier to use eco-friendly. They are assessed by twelve principles, the most important being the amount of waste generated. The textile industry is considered as the most ecologically harmful industry in the world. Recently a number of steps have been taken to make textile processing greener. These include use of greener fibre, greener dyes and auxiliaries, greener solvents, eco-friendly, optimised and efficient processing, bio-processing, recycling of textile, water and chemicals and elimination of hazardous chemicals.
Green chemistry is the chemistry thatDoesn't hurt nature,
Ø Reduce or eliminate the use or generation of hazardous substances,
Ø Provides more eco-friendly alternative,
Ø Prevents formation of waste,
Ø Creates new knowledge based on sustainability i.e. sustainable chemistry
Ø Takes a life cycle approach to reduce the potential risks throughout the production process. Life Cycle analyses (LCAs) enable a manufacturer to quantify how much energy and raw materials areused, and how much solid, liquid and gaseous waste is generated, at each stage of the product's life.

The conventional chemical manufacturing processes are unsustainable because:
Mostly carbon-based products are derived from fossil fuels, petroleum and coal which have limited supply.Large amounts of waste increasing burden on the environment.Environmental chemistry studies the effect of environmental pollutants, whereas green chemistry deals with new sciences and technologies to prevent the formation of any waste. In developing countries, although there is growing awareness about the ill effects of pollution, promotion of continual introduction of environmentally friendly products a methodology in the chemical industry needs to be developed further. Usage of non-conventional technologies is highly popular in India. First in this list is the usage of microwaves. Further, the microwave chemists are turning their attention toward microwave-assisted dry-media reactions in order to minimize solvent usage, an added advantage to already established microwave chemistry. In addition to microwave-assisted reactions, ultrasonic and photochemical reactions are also used as non-conventional reaction technology. The strict application of the Euro norms and the drive for switchover to Compressed Natural Gas as an alternative fuel are some of the examples of the endeavours made by India towards creating a greater eco-friendly environment.

ADVANTAGE OF SUSTAINABLE CHEMIALS
Prevent waste: Design chemical syntheses to prevent waste, thereby eliminate/minimise waste treatment processes. It is better to prevent waste than to treat or clean up waste after it is formed.

Maintain atom economy: There should be few, if any, wasted atoms.Use safe chemical synthesis methods.

Use low toxic products: Use fully effective but safe or non-toxic chemicals and products.

Choice energy efficient processes: Prefer ambient temperature and pressure reactions.

Use renewable feedstock: Use non-depleting renewable agricultural products or the wastes of other processes and not products derived from fossil fuels.

Omit derivation steps: Follow least number of sequential chemical steps, and choose direct reactions.

Catalysis: Catalytic reactions generate minimum waste – its little amount can carry out a single reaction many times. Gold is an outstanding catalyst for oxidation processes.

Safer solvents and auxiliaries: Use aqueous or other safe media.
Degradation of chemical products: Choose chemicals degradable to harmless substances.

Real time analysis: Minimise/eliminate by-products by real-time monitoring and control.

Safety: Assure minimum chemical accidents.

Water can be saved in dyeing in the following ways:
Ø Reuse dyehouse water.
Ø Reduce reprocessing.
Ø Optimise rinsing and soaping processes.
Ø Reduce Liquor ratio.

The application of enzymes in various stages of textile processing may be listed as follows:
Desizing: amylase, lipase.
Scouring: pectinase, cellulose.
Bleaching: oxidoreductase. xylenes.
Dyeing: oxidoreductase.
Finishing: cellulose, oxidoreductase, lipase.
Composting:cellulose, protease, nylons, polyesters.
Delignification, decolourisation of dyes: laccases.

Conclusion and Future Trends

Sustainable chemical management provides a technical solution to many environmental problems. It is effective due to design stage efforts, starting at the molecular level lets one to design out the hazardous properties and to design in environmentally appropriate features.

Written By Arif Morshed Khan